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  • What are the basic process steps and conditions for dyeing with BLUE NHF-S dyes?
  • What are the basic process steps and conditions for dyeing with BLUE NHF-S dyes?
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What are the basic process steps and conditions for dyeing with BLUE NHF-S dyes?

1. Material preparation
Before starting dyeing, you must prepare the required BLUE NHF-S dyes, auxiliaries, water and fabrics to be dyed. Ensure that the quality of dyes and auxiliaries meets the standards, and check the quality and suitability of the fabrics. In addition, dyeing equipment such as dyeing machines, agitators, temperature control equipment, etc. must be prepared to ensure the normal operation of the equipment.

2. Pre-dyeing treatment
Removal and refining: Various impurities will be attached to the fabric during the production process, such as natural impurities (oil wax, pectin, cottonseed shells, etc.), slurry and oil stains applied during processing, etc. These impurities will affect the color absorption and dyeing uniformity of the fabric.
These impurities can be effectively removed through chemical and physical mechanical effects, such as alkali scouring, enzyme scouring, etc. Alkali scouring is usually treated with sodium hydroxide solution, while enzyme scouring uses specific enzyme preparations to decompose impurities.
Desizing: In order to increase the strength of the yarn and reduce the phenomenon of warp breakage during weaving, the warp yarn is generally sizing. The sizing agent will cause trouble in the subsequent printing and dyeing process, so desizing treatment is required.
Desizing methods include alkaline desizing, acid desizing, enzyme desizing, oxidative desizing, etc. The specific method to be selected depends on the type of sizing agent and the fiber characteristics of the fabric.
Bleaching: Bleaching is to make the fabric have a white appearance and improve the dyeing effect. The principle of bleaching is to destroy the pigment molecules in the fiber.
Commonly used bleaching agents include sodium hypochlorite, hydrogen peroxide, sodium chlorite, peracetic acid, etc. During the bleaching process, the temperature, time and concentration of the bleaching agent should be controlled to avoid damage to the fabric.
Singeing: For fabrics with too much fluff on the surface, such as cotton cloth, singeing treatment is required. Too much fluff will make the finished product poor in gloss, easy to get dusty, and cause defects in subsequent processing.
The methods of singeing include gas singeing, copper plate singeing and cylinder singeing. When singeing, the temperature and speed of the flame should be controlled to ensure that the fluff is burned off without damaging the fabric.
Mercerizing: Mercerizing is mainly used for cotton and its blended fabrics. It is to treat the fabric with alkali under the condition of applying external force to make it have a silk-like luster.
Mercerizing can improve the luster, feel and smoothness of the fabric and increase the added value of the fabric.
Heat setting: Heat setting is mainly used for thermoplastic synthetic fibers and their products. During the processing, the fabric will deform and store internal stress, making it unstable. Heat setting uses heating as a means to set the textiles, reduce internal stress and improve the dimensional stability of the fabric.

III. Dyeing process steps
Ingredients: According to the type of fabric, fiber characteristics and dyeing requirements, BLUE NHF-S dye, auxiliary agent and water are mixed evenly in a certain proportion to prepare a dyeing solution.
Heating: The dyeing solution is heated to a certain temperature, which is usually determined according to the characteristics of the dye and the fiber characteristics of the fabric. During the heating process, the heating speed should be controlled to avoid too fast or too slow resulting in poor dyeing effect.
Adding materials: When the dyeing solution reaches the set temperature, add the pretreated fabric to the dyeing machine and start stirring. At this time, it is necessary to ensure that the fabric is evenly distributed in the dyeing liquid to avoid uneven dyeing.
Insulation: During the dyeing process, the temperature of the dyeing liquid should be kept stable within a certain range to ensure that the dye can fully penetrate into the fiber and achieve the ideal dyeing effect. The length of the insulation time depends on the type of fabric, fiber characteristics and dyeing requirements.
Drainage: When the dyeing reaches the predetermined time, stop stirring and drain the dyeing liquid. At this time, pay attention to controlling the drainage speed to avoid deformation or damage to the fabric due to too fast drainage.
Cleaning: Wash the dyed fabric to remove floating color and residue on the surface of the fabric. During the cleaning process, rinse with clean water several times and control the water temperature to avoid damage to the fabric due to too high or too low temperature.
Drying: Dry the cleaned fabric to restore its original softness and glossiness. During the drying process, control the temperature and time to avoid deformation or damage to the fabric due to too high or too long drying.

IV. Precautions
When using BLUE NHF-S dye for dyeing, strictly abide by the operating procedures and safety regulations to ensure personal safety and normal operation of the equipment.
During the batching and dyeing process, various parameters such as temperature, time, concentration, etc. must be strictly controlled to ensure the consistency and stability of the dyeing effect.
For different types of fabrics and fiber characteristics, appropriate dyes and auxiliaries should be selected for dyeing, and the corresponding process parameters should be adjusted.
During the dyeing process, pay attention to observe the changes in the fabric, find problems in time and take measures to solve them.

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